Description
A check valve, also called a one-way valve, is a device that allows the flow of fluids to move only in one direction. The primary purpose of a check valve is to prevent backflow in the system. Check valves are cheap, effective, and easy solutions to a potential issue. Backflow can cause a problem if the flow is contaminated and, therefore, contaminates the media upstream. For example, a sewer line will have a non-return valve to ensure that waste can leave but not re-enter the system it came from.
Check valve types
Check valves operate differently depending on their design. The most common check valve is a spring-loaded in-line check valve; however, we will discuss multiple types below.
Spring-loaded in-line check valve
In-line spring-loaded check valves are common, easy to understand and have a simple design. When flow enters the input port of the valve, it should have enough pressure (force) to overcome the cracking pressure and the spring force. The pressure pushes the disc, opening the orifice and allowing flow to move through the valve. When the input pressure is no longer high enough or there is enough back pressure, the back pressure and spring push the disc against the orifice and seal the valve shut. The spring, along with the short travel distance for the disc, allows for a quick reaction time for closing. This valve design also prevents pressure surges in the line.
Ball check valve
A ball check valve uses a free-floating or spring-loaded ball that rests on the sealing seat to close the orifice. The sealing seat is normally conically tapered to guide the ball into the seat and create a positive seal, thereby stopping reverse flow. When the pressure of the fluid in the inlet side exceeds the cracking pressure, the ball is dislodged from its seat, which permits flow. When the inlet pressure doesnÂ’t exceed the cracking pressure, or there is back pressure, the ball will close with the back pressure or via the spring, effectively closing the orifice.
Lift check valve
A lift check valve consists of a guided disc that raises (lifts) off the valve seat to allow media flow. It requires a cracking pressure to overcome gravity and/or spring resistance. The guide keeps the disc in a vertical line to be re-seated with the correct alignment and seal.
Most commonly, lift check valves force the media to make a 90-degree turn. If there is no spring to assist in closing, mounting orientation is important to consider to ensure that the disc swings shut with gravity.
Swing check valve
Swing check valves are called ‘tilting-disc’ or ‘flapper’ check valves. They have a disc on a hinge (or trunnion) that swings open with an inlet pressure. The disc swings shut as the inlet pressure decreases or if there is backflow. If there is no spring to assist in closing, mounting orientation is important to consider to ensure that the disc swings shut with gravity. A dual disk or double door check valve has a central disk that is split into two semicircular doors that function independently hinged on a central pivot point.
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